| Customization: | Available |
|---|---|
| Process: | Mild Processing |
| Power Source: | Electric |
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 The Emulsification Tank strictly follow the Article 31, 32 of GMP general rules "Good Manufacturing Practice" (Revised in 2010), to design, produce and inspect according to the requirement of "Pressure Vessel"(GB150-2011) and "Steel welded atmospheric pressure vessels"(NB/T 47003.1-2009) The Emulsification Tank adopts Vertical circular tanks, both of top and bottom are standard oval and torispherical head. Transition section in tank using circular arc transition, without dead corner, easy to clean. Single layer, double layer(insulation for tank and bottom head) or Jacket(tank and bottom head have jacket and insulation), equipped with mechanical stirring according to customers' requirement. |
| Tank Optional Configuration |
| The body of Emulsification Tank can chose sterile air filter, thermometer(Digital display or Dial type), sight glasses, sanitary manhole, liquid in-outlet, CIP Universal rotating cleaning ball, Aseptic sampling valve, liquidometer and Liquid level control system(Bearing module, non-contact ultrasonic, static pressure transmitting device) and so on, also can configure as customers' requirement. |
| Feature |
| • Volume:600L~20000L and multiple specification, also can design and manufacture according to customers' requirement. • Jacket can pass steam (or hot water), can also pass the cooling water. Jacket has disk tubular, full jacketed and Maitreya plate. Jacketed outside covered with insulation, thermal insulation material for rock wool (warm) or PU (cold). • The connection adopts Tri-clamp, the tanks' inner use 304 or 316L. The inner surface mirror polishing Ra≤0.28μm~0.6μm, outer surface can polishing, wire drawing and sandblasting according to customers' requirement. • Agitation adopts top mechanical agitation. Stirring methods(Push type, screw, anchor, etc) can be selected. • The sealing of agitating shaft and emulsification shaft adopt sanitary mechanical seal. The mixing motor can use Cycloidal reducer, stepless speed reducer. These items can be selected according to customers' requirement. (Frequency control is widely used) Emulsion motor adopts frequency control of motor speed reducer |
| Application | |
| • Suitable for cosmetic, medicine, food, chemical, dyeing, printing ink and other industrial production, especially for high matrix viscosity, solid material content higher material preparation emulsion will be more efficacy. | |
| Design Parameter | |
| Design pressure | Tank body according to the customers' requirements(0.02MPa~0.8MPa) Jacket according to the customers' requirements(0.02MPa~0.5MPa) |
| Design temperature | Tank body, Jackets according to the customers' requirements(0ºC~160ºC) |
| Surface Finish | |
| Finish type | Mechanical polishing, electrolytic polishing, Sand blasting , pickling |
| Polishing precision | Inner wall 0.4μm,Outer wall 0.6μm |
| Material | ||
| Inner tank | 304,316L | |
| Jacket | 304 | |
| Insulation layer | Rock wool ( keep warm ) or PU ( keep cool ) | |
| Feet | 304 | |
| Connection | ||
| In-outlet | Quick open , Flange | |
| Normal Model And Main Technical Parameters | ||||||||
| Parameters | Model | JTRRG-600 | JTRRG-1000 | JTRRG-2000 | JTRRG-3000 | JTRRG-4000 | JTRRG-5000 | |
| Effective volume:L | 600 | 1000 | 2000 | 3000 | 4000 | 5000 | ||
| Tank body | Diameter:mm | Φ900 | Φ1100 | Φ1300 | Φ1600 | Φ1700 | Φ1800 | |
| Height:mm | 900 | 1000 | 1500 | 1500 | 1800 | 1800 | ||
| Emulsification | Motor power :KW | 4 | 7.5 | 7.5 | 11 | 11 | 15 | |
| Emulsification RPM | 4P(The design can be adjusted according to customer usage) | |||||||
| Mixing | Motor power:KW | 1.1 | 1.5 | 2.2 | 2.2 | 3 | 4 | |
| Mixing RPM:r/min | 22(The design can be adjusted according to customer usage) | |||||||
| JTRRG-6000 | JTRRG-8000 | JTRRG-10000 | JTRRG-12000 | JTRRG-15000 | JTRRG-20000 | |||
| 6000 | 8000 | 10000 | 12000 | 15000 | 20000 | |||
| Φ1900 | Φ2000 | Φ2200 | Φ2400 | Φ2600 | Φ2800 | |||
| 2000 | 2200 | 2400 | 2500 | 2700 | 3000 | |||
| 18.5 | 22 | 30 | 37 | 45 | 55 | |||
| 4P(The design can be adjusted according to customer usage) | ||||||||
| 4 | 5.5 | 5.5 | 7.5 | 7.5 | 9.2 | |||
| 22(The design can be adjusted according to customer usage) | ||||||||
| The above-mentioned data is the standard mixing and emulsification double head type emulsification tank,, for reference only. it can customize according to customer's requirements. | ||||||||
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